Molecular magic empowers a novel salt-free electrodialysis synthesis method, achieving a water recovery rate of 90%
Published Time:
2025-03-21
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February 14, news: Under the scorching sun along the Persian Gulf coast, giant reverse osmosis units hum day and night, converting 40 million tons of seawater into freshwater daily; in the salt marshes of the Atacama Desert in Chile, mining companies spend tens of millions of dollars annually treating saline wastewater; in the fields of the North China Plain, farmers look at their increasingly saline-alkalized land with worried brows—these seemingly unrelated scenes all point to the same century-old problem: how to efficiently treat high-salinity water bodies?
Recently, a salt-free electrodialysis synthesis method developed by Tayia Oddonetto, a graduate student at the University of Texas at El Paso, is providing a new solution to this problem that has plagued humanity for half a century.
Breaking Tradition: A Paradigm Shift from Reverse Osmosis to Molecular Separation
In 1959, two scholars at the University of California, Los Angeles, discovered the desalination potential of cellulose acetate membranes in an experiment. This accidental discovery gave rise to the world-changing reverse osmosis technology. Today, more than 16,000 seawater desalination plants worldwide still use this technology, which was born half a century ago.
Reverse osmosis membranes are like precision sieves, "squeezing" water molecules out of salts under high pressure, but the limitations of physical squeezing are always difficult to overcome: the 85% water recovery rate ceiling, frequent shutdowns due to membrane fouling, and the consumption of chemical reagents in the pretreatment stage
Each defect restricts technological evolution.
Oddonetto's team's salt-free electrodialysis synthesis method constructs a new theoretical framework. By precisely controlling the surface charge distribution of the ion exchange membrane and combining pulse electric field technology, the directional migration of sodium and chloride ions is achieved at the molecular level. This bionic design is inspired by the salt exclusion mechanism of mangrove roots. The electric current replaces the traditional pressure-driven method, not only increasing the water recovery rate to over 90%, but also creating a "zero chemical addition" clean process.
At the test site in Arizona, after the system ran continuously for 3000 hours, the membrane surface remained clean, completely ending the industry's curse that reverse osmosis technology must be chemically cleaned every 72 hours.
Resource Awakening: A Cognitive Revolution from Wastewater Treatment to Urban Mines
The traditional water treatment industry has long been trapped in a "harm-removal mindset," treating high-salinity wastewater as a burden that needs to be purified. The disruptive change brought about by salt-free electrodialysis technology lies in redefining the resource attributes of brine. In a pilot project on the coast of the Gulf of Mexico, for every cubic meter of oilfield produced water treated, in addition to obtaining 900 liters of pure water, the value of $12 of strategic resources such as lithium and bromine can also be recovered simultaneously.
This "treatment as mining" model transforms wastewater treatment plants into urban mines.
More noteworthy is the multiplier effect of its environmental benefits. Taking the Bohai Bay area of China as an example, existing seawater desalination projects produce about 8 million tons of concentrated brine annually. If the new process is used, not only can 800,000 tons of freshwater be obtained, but also resources equivalent to the annual output of three medium-sized lithium mines can be recovered.
This resource cycle model is in line with China's strategic direction of "waste-free city" construction. In the intertidal zone test field in Rudong, Jiangsu, researchers have even extracted high-purity silicon needed for manufacturing photovoltaic cells from the treated concentrate, opening up unexpected raw material sources for the new energy industry.
Cost Breakthrough: The Last Mile from Laboratory Wonder to Industrial Revolution
The ultimate test of any environmental technology lies in its economic feasibility. It took 40 years for reverse osmosis technology to reduce the cost of seawater desalination from $10 per ton to $0.5 per ton, while salt-free electrodialysis has shown amazing potential from its inception.
Its core breakthrough lies in the innovative design of the energy recovery system—by introducing the hydrogen and oxygen gases produced by the electrode reaction into a miniature fuel cell, the overall energy consumption is reduced by 62% compared to traditional electrodialysis.
In comparative tests at the Sulaibiya plant in Kuwait, the cost of treating water per ton with the new technology has approached the critical point of reverse osmosis technology.
The gears of large-scale application are accelerating. The Oddonetto team, in cooperation with DuPont, has successfully reduced the footprint of the equipment to 1/3 of traditional devices by developing a roll-type membrane module; the intelligent control system developed in cooperation with Siemens can automatically optimize current parameters according to the salinity of the incoming water; even more promising is the scene adaptability brought by the modular design, from 10,000-ton seawater desalination plants in Norwegian fjords to containerized mobile devices in villages on the edge of the Sahara, the same technical core is generating diverse application forms.
The Dubai Electricity and Water Authority has included it in its 2030 strategic plan, planning to use it to renovate the second phase of the Jebel Ali desalination plant.
From the perspective of the evolution of human civilization, the significance of salt-free electrodialysis technology far exceeds simple technological iteration. It marks a cognitive shift in the water treatment industry from "counteracting nature" to "learning from nature," from "end-of-pipe treatment" to "process control," and is a perfect embodiment of the circular economy concept at the micro-technical level.
When Israeli engineers use this technology to extract potash from the Dead Sea, when South African mining companies use it to achieve zero wastewater discharge, and when Maldivian desalination plants begin to export freshwater—what we see is not only a technological breakthrough, but also a vivid example of how a civilization can intelligently resolve resource dilemmas.
This technology, born in a desert laboratory, is like a messenger traversing time and space, reminding us that solving the water crisis is never a simple technological competition, but requires us to re-examine the relationship between humans and nature. As Oddonetto wrote in her project log: "We are not creating new technology, but discovering the answers that nature has already written." Perhaps this is the true code of civilizational progress—innovation in awe, sustainability in circulation.
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